APEX Industrial is proud to announce its involvement in the Utah Flour Milling (UFM) expansion, located in Richmond, Utah. This facility is part of a major expansion for UFM, which will support a major international snack food bakery in Richmond. Bratney, a trusted partner for turnkey plant design, engineering, and construction services, selected APEX Industrial for its expertise in custom tower, support structure, and catwalk engineering and manufacturing for the project.

A Strategic Partnership for Growth

The Utah Flour Milling expansion is expected to generate 31 new high-paying jobs and bolster the agricultural industry in Cache County, Utah.The new grain elevator will enhance supply reliability and plant efficiency,serving as a critical hub for the production of flour for industrial bulk and pack customers.

Bratney, the lead for this project, chose APEX Industrial to deliver high-performance infrastructure for UFM. Bratney’s expertise in turnkey projects and APEX’s custom manufacturing solutions delivered quality, easy to assemble solutions for the growing demand of this high-quality flour mill.

APEX’s Role in the Project

APEX Industrial supported the grain handling infrastructure for this state-of-the-art flour milling facility. Our contribution was focused on the design, engineering, and manufacturing of custom towers, catwalks, platforms,and support beams. Below are the key specifications of the structural components we provided for the project:

• Custom Structural Towers: Designed and manufactured to support the grain handling systems, ensuring safe and efficient operation.
   
  • 4' x 17' 2-legged Tower
   
  • 4' x 4' x 16' Freestanding Tower
   
  • 6' x 28'-5.5" 2-legged Tower
   
  • 6' x 6' x 29'-9" Freestanding Tower
   
  • 8' x 8' x 27'-9.5" Freestanding Tower
   
  • 4' x 6' x 20' Freestanding Tower
   
  • 6' x 6' x 20' Freestanding Tower
 
• Catwalks and Support Beams: Providing safe access to all areas of the facility, these components are critical for ensuring maintenance crews can easily access equipment at all heights.
   
  • 4' Catwalk Support Beam
   
  • 6' Catwalk Support Beam
   
  • 3' x 38' Catwalk
   
  • 2'-6" x 65' HT Catwalk
   
  • 3' x 90' Catwalk
   
  • 4' x 6' Catwalk Support Beam
   
  • 3' x 165' Catwalk
 
• Platforms and Safety Accessories: APEX’s custom platforms provide stable, convenient access for operators, enabling them to maintain and monitor equipment effectively.
   
  • Ladder & Cage
   
  • Ladder Sidestep
   
  • Ladder Rest Form
   
  • Ladder Security Door
   
  • 6' x 6' Service Platforms
   
  • 8' x 8' Top Service Platform

These components are crucial to the grain handling operations and ensure safe access, efficient grain movement, and long-term reliability of the facility.

Enhancing Supply Reliability and Sustainability

This expansion will help Utah Flour Milling meet increasing demand for flour, focusing primarily on producing flour for industrial bulk and pack customers. In addition to its operational benefits, the facility will contribute to sustainability goals by eliminating the need for over 2,200 truck loads of flour transportation annually, reducing green house gas emissions in the process.

A Beautiful Location with a Bright Future

Situated in the picturesque landscape of Richmond, Utah, the UFM facility is set against the backdrop of snow-capped mountains. This expansion will foster economic growth in the area while enhancing Utah’s position as a leader in agricultural innovation and sustainability.

APEX Industrial is honored to have been chosen by Bratney to contribute to the UFM expansion project. This collaboration highlights the strength of strategic partnerships in driving agricultural growth and innovation. Completion of this project will not only support Utah Flour Milling’s operational needs but also play a significant role in strengthening the region’s economy and its agricultural capabilities.

For more information on APEX Industrial’s involvement in this project or to learn how we can support your next infrastructure project, reach out to us today.

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APEX Industrial is proud to be part of the groundbreaking development of ALCIVIA’s new state-of-the-art grain terminal in Hager City, Wisconsin. This project, in collaboration with J&D Construction Inc., highlights APEX’s expertise in delivering custom-engineered solutions to enhance grain handling efficiency and market access for agricultural producers.

A Towering Infrastructure

At the heart of this advanced grain terminal is the 20'x24'x151’ Support Tower,which plays a crucial role in the grain handling system. Designed and manufactured by APEX Industrial, the tower supports the key equipment needed to move grain quickly and efficiently throughout the facility. The tower includes:

• Four Bucket Elevators (151’ OAH): Essential for transporting grain across the facility at optimal speeds.
• Enclosed Manlift (152’ OAH): Providing safe access to elevated sections of the facility for maintenance and monitoring.
• Three Duct Distributors (142') and Three Inlet x 8 Duct Distributors (133'): Ensuring the precise and efficient movement of grain throughout the terminal.
• 12,000 BPH Drag Scalper (133'): Effectively cleaning and separating grain as part of the material handling process.

Custom-Engineered Platforms and Catwalks

To ensure operational efficiency and worker safety, APEX Industrial designed a series of custom platforms and catwalks.These structures provide safe access to different areas of the grain terminal,ensuring smooth day-to-day operations. Key components include:

• 24'x49' Top Platform: Providing ample space for operators and equipment at the highest point of the tower.
• 24'x32' Platform at 124': Offering convenient access to critical areas of the grain handling system.
• Three 20'x24' Platforms at 142', 133', and 114': Supporting maintenance and inspections at different levels of the facility.
• 12'x24' Cantilevered Platform at 110': Allowing for safe movement around the tower’s exterior.
• 29'x32' Platform at 91': A spacious platform that supports operators in maintaining high operational standards.
• 8'x24' Platform at 51': Ensuring accessibility at mid-level areas.
• 7'x14' Platform at 10': Providing easy access to the lower levels of the terminal.

Additionally, APEX designed a custom stair system to support access from 110' to the top of the tower,ensuring safety and operational efficiency.

A Strategic Location for Market Access

This grain terminal will significantly enhance ALCIVIA’s ability to serve farmers in west-central Wisconsin and southeast Minnesota. The facility will feature 3.9 million bushels of upright grain storage, serviced by two 4,700-bushel per hour dryers and three 1,500-bushel capacity dump pits,providing an impressive combined grain handling speed of 60,000 bushels per hour. These features will ensure quick and efficient loading and unloading of grain, benefiting local producers and enhancing market access.

Located on 40 acres with Class I BNSF rail access, this facility can reach the markets within the BNSF network. In addition, ALCIVIA can load shuttles on the UP and CPKC railroads which provides significant advantages to both domestic and export markets. It also boasts access to the Mississippi and Illinois Rivers, positioning ALCIVIA for optimal logistical and arbitrage opportunities.

The Role of J&D Construction Inc.

As the contractor responsible for the erection of the facility, J&D Construction Inc. has played a vital role in bringing APEX’s design to life. Their expertise ensured the seamless installation of APEX’s components, setting the stage for the successful operation of the new grain terminal. Their collaboration with APEX Industrial emphasizes the importance of teamwork in the delivery of high-performance agricultural infrastructure.

Commitment to Quality and Safety

APEX Industrial’s commitment to excellence in design,engineering, and manufacturing ensures that this terminal will meet the highest standards for safety and reliability. Each component has been carefully crafted to withstand the demands of grain handling, supporting the long-term success of ALCIVIA’s operations.

The ALCIVIA grain terminal in Hager City is more than just a facility; it’s a state-of-the-art infrastructure project that reflects APEX Industrial's dedication to advancing the agricultural industry. This collaboration with J&D Construction is an example of how custom-engineered solutions can meet the evolving needs of the grain industry, providing high-quality grain storage, handling, and loading capabilities that enhance operational efficiency.

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APEX Industrial is proud to play a part in the successful completion of a state-of-the-art greenfield feed mill location designed and manufactured for El Oro Cattle Feeders in Moses Lake, Washington. At the heart of this feed mill APEX designed the main tower, measuring 16x18 feet and rising to a height of 145 feet. This robust structure is designed with precision, featuring seven platforms and a staircase to facilitate efficient operation and maintenance. The Main Tower supports:

• Two Bucket Elevators
• One Swingset Distributor
• Two Hopper Tanks
• Two Combination Scalper/Screeners
• Two Mixing Augers
• Grain Fill & Processing Bridges

In addition to the Main Tower, APEX Industrial engineered and manufactured a range of supportive structures to ensure the seamless function of the feed mill. Key components include:

• Steam Chest Support Towers: Engineered to hold the steam chest securely, optimizing the milling process.
• Ladder Systems: Allowing safe and convenient access to elevated areas for maintenance and monitoring.
• Handrail Trusses and Outrigger Trusses: Enhancing safety and stability throughout the facility.
• Catwalk Support Towers: Providing necessary support for catwalks that facilitate movement around the plant.
• Bin Peak Supports: Ensuring the integrity and safety of the grain storage bins.

Regency Mill Services served as the project manager and millwright, handling the erection of the structures. Marcos Valenzuela, Project Manager at Regency Mill Services, emphasized the quality of APEX’s work, stating, "durable design meets effortless installation." This collaboration ensured that every component was installed with precision and efficiency.

Commitment to Quality and Safety

The APEX Industrial team is dedicated to meticulous design and manufacturing processes, adhering to the highest standards of safety and quality. Each component of the feed mill has been crafted to withstand the rigorous demands of grain handling operations, ensuring a reliable and efficient feed production system for El Oro Cattle Feeders.

The new feed mill in Moses Lake represents more than just a facility; it is a testament to APEX Industrial's dedication to innovation and excellence in the agricultural industry. By partnering with Regency Mill Services and El Oro Cattle Feeders, APEX has played a crucial role in advancing agricultural operations in the region, providing the infrastructure necessary for success.